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Thermal Decoring Furnace

Name: Thermal Decoring Furnace
Brand: PUNE FURNACE TEKNIKES PRIVATE LIMITED
Price: 200000 -
Availability: InStock

Price 200000 - 30000000 INR/ Unit

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MOQ : 1 Unit

Thermal Decoring Furnace Specification

Rating
High Performance

Feature
Automated temperature control, Durable insulation, Fast cycle time

Condition
New

Type
Batch Type / Conveyor Type

Usage
Industrial decoring of castings

Power
Electric / Gas fired

Voltage
380V - 440V AC

Size
Customizable as per requirement

Dimensions
Depends on furnace model

Weight
Approx. 3 - 8 Tons (varies by size)

Application
Core removal from castings in foundry setups

Fuel Type
Natural Gas / Electricity

Capacity
Up to 2 Tons per batch

Service Support
Annual maintenance contract available

Cooling Arrangement
Air blower or water spray (optional)

Environment Compliance
Meets international emission norms

Max Operating Temperature
Up to 800°C

Door Type
Hydraulically or pneumatically operated

Control System
PLC based digital controller

Exhaust System
Efficient fume extraction & filtration

Construction Material
High-grade refractory bricks & stainless steel housing

Installation
On-site installation & commissioning provided

Noise Level
Low (Below 70 dB)

Heating Method
Direct / Indirect heating

Safety Feature
Over-temperature protection, Emergency shutdown

Insulation
Multi-layer ceramic fiber insulation

Customization
Chamber size, control system, and door operation as per user need

Thermal Decoring Furnace Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
15 Units Per Month

Delivery Time
15 Days

About Thermal Decoring Furnace

This Thermal Decoring Furnace is used for the heat treatment of forging parts with or without atmosphere. It stands high on quality, efficiency, effectiveness, durability and performance. We make use of progressive technology and machinery in fabricating it as per the set industrial norms and standards. This Thermal Decoring Furnace is available with us in different special packaging material to avoid any damage at the time of transportation.

Technical Details:

Melting Material	Aluminium
Material Loading Capacity (T)	Upto 1000 Kgs
Power Source	Electric
Input Voltage (V)	415 V

Robust Construction and Superior Insulation

Engineered with high-grade refractory bricks and stainless steel housing, the furnace offers remarkable durability even under intense industrial conditions. Advanced multi-layer ceramic fiber insulation ensures heat retention, minimizes energy consumption, and prolongs equipment lifespan.

Advanced Automation and Safety Systems

The PLC-based digital controller facilitates precise temperature management and efficient process control. Safety features like over-temperature protection and emergency shutdown mechanisms provide reliable operation, while the hydraulically or pneumatically operated door enhances operational ease.

Customizable and Environmentally Compliant

Chamber size, control system, and door type can be tailored to specific operational needs. With its efficient exhaust filtration and adherence to international emission standards, the furnace contributes to a safer workplace and minimizes environmental impact.

FAQ's of Thermal Decoring Furnace:

Q: How does the thermal decoring furnace remove cores from castings?

A: The furnace uses controlled heating-via direct or indirect methods-at temperatures up to 800C to break down and remove core sand from castings efficiently. The automated process, monitored by a PLC-based controller, ensures uniform decoring and minimal casting damage.

Q: What materials are used in the furnace's construction, and why?

A: High-grade refractory bricks provide excellent thermal resistance, while the stainless steel housing ensures corrosion protection and structural strength. This combination enables the furnace to withstand high temperatures and harsh industrial environments, ensuring longevity and performance.

Q: Where is the thermal decoring furnace typically used?

A: It is commonly installed in foundries across India for industrial applications requiring core removal from cast iron or aluminum castings. Its customizable size and operational flexibility make it suitable for various foundry setups.

Q: What are the advantages of the PLC-based digital control system?

A: The PLC-based digital system offers automated, precise temperature regulation, allowing operators to pre-set parameters and monitor performance in real-time. This reduces human error, improves process consistency, and enhances safety during operations.

Q: When is service or maintenance provided for the furnace?

A: Service and maintenance are available through an annual maintenance contract. Additionally, the manufacturer provides on-site installation and commissioning, ensuring optimal setup and long-term reliability.

Q: How does the furnace address environmental and safety concerns?

A: It features an efficient fume extraction and filtration system, maintaining emissions within international standards. Safety is further ensured with over-temperature protection, emergency shutdown, and noise levels below 70 dB for a secure, comfortable work environment.

Q: What customization options are available for the furnace?

A: Clients can customize chamber size, control systems, and door operation (hydraulic or pneumatic) based on their specific operational needs. The furnace is also available in batch or conveyor types, with electric or gas-fired heating options.

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