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Roller Hearth Furnace

Name: Roller Hearth Furnace
Brand: PUNE FURNACE TEKNIKES PRIVATE LIMITED
Price: 200000 -
Availability: InStock

Price 200000 - 30000000 INR/ Unit

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MOQ : 1 Unit

Roller Hearth Furnace Specification

Rating
Heavy Duty

Feature
Continuous operation, uniform temperature, precise control

Glass Size
Max width 3200 mm or customized

Condition
New

Type
Roller Hearth Furnace

Usage
Industrial Heat Treatment

Power
Electric/Customized

Voltage
380V/415V/Custom

Size
Customized as per requirement

Dimensions
As per project design

Weight
Custom as per specification

Application
Annealing, hardening, tempering, sintering, brazing

Fuel Type
Electric / Gas / Oil

Capacity
500 kg/hr to 10,000 kg/hr

Service Support
24x7 technical assistance

Control System
PLC & HMI based automation

Roller Material
Heat resistant cast alloy

Insulation
High-density ceramic fiber modules

Door Type
Hydraulic/Manual automated door

Temperature Range
Up to 1300°C

Heating Method
Radiant tubes / Direct firing

Material
Premium quality stainless steel, refractory lining

Conveyor Speed
Variable frequency drive controlled

Chamber Atmosphere
Inert/Rich Gas/Nitrogen options

Installation
On-site commissioning available

Roller Hearth Furnace Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
15 Units Per Month

Delivery Time
15 Days

About Roller Hearth Furnace

Roller Hearth Furnace is been used for transformer lamination, annealing, by using low thermal mass. It is produced using industry grade components and innovative technology in complete adherence to the industry laid norms. It is strong and sturdy in nature and ensure long lasting service life. To meet the varied needs of our clients, this Roller Hearth Furnace is offered in various specifications at reasonable cost.

Advanced Automation and Control

Equipped with a PLC & HMI-based automation system, our Roller Hearth Furnace delivers accurate monitoring and seamless operation. Variable frequency drive controls conveyor speed, ensuring flexibility for diverse heat treatment processes. Automated or manual hydraulic doors further enhance efficiency and user safety during loading and unloading.

Versatile Heating and Atmosphere Options

Choose between radiant tubes or direct firing as heating methods, supported by a selection of chamber atmospheres including inert, rich gas, or nitrogen. This flexibility allows for tailored heat treatment environments, optimally addressing different metallurgical requirements and ensuring consistent, high-quality results.

Custom Design and Installation Service

Our expert team provides installation and commissioning on-site, delivering tailored furnace dimensions and operational capacities-up to 10,000 kg/hr and glass widths of 3200 mm or as specified. We also offer 24x7 technical assistance, supporting clients from purchase through ongoing operation for maximum productivity and reliability.

FAQ's of Roller Hearth Furnace:

Q: How is uniform temperature maintained in the Roller Hearth Furnace during operation?

A: Uniform temperature is achieved through high-density ceramic fiber insulation, precise PLC & HMI-based control systems, and either radiant tubes or direct firing heating methods, all contributing to consistent thermal distribution throughout the chamber.

Q: What materials and processes is this furnace suitable for?

A: Designed for industrial use, the furnace is suitable for processes like annealing, hardening, tempering, sintering, and brazing. It can handle various materials including steel, alloys, and glass, with capacity and atmosphere options tailored to specific requirements.

Q: When should the chamber atmosphere be adjusted, and what options are available?

A: Atmosphere adjustment depends on the process and desired material properties. Options include inert gas, rich gas, or nitrogen, selected to prevent oxidation, improve metallurgical outcomes, or support specialized treatments. Adjustments are made via the integrated control system prior to beginning each batch.

Q: Where are the furnaces installed, and is on-site support provided?

A: Furnaces are installed directly at the customer's industrial facility. Our team offers comprehensive on-site commissioning and 24x7 technical support to ensure optimal setup and performance.

Q: What is the benefit of having variable conveyor speed in the furnace?

A: Variable frequency drive-controlled conveyor speed allows precise adjustment of product movement, matching the heating cycle requirements. This flexibility increases productivity, improves treatment uniformity, and reduces energy consumption.

Q: How does the hydraulic door improve furnace operation?

A: The hydraulic or automated door enhances operational efficiency and safety by allowing quick, smooth loading and unloading while minimizing heat loss, helping maintain consistent chamber temperature.

Q: Can the furnace be tailored for specific project needs and capacities?

A: Yes, heating methods, chamber dimensions, atmosphere, conveyor speed controls, and capacities ranging from 500 kg/hr to 10,000 kg/hr can be customized to align with unique industrial applications and production volumes.

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