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Batch Furnace

Name: Batch Furnace
Brand: PUNE FURNACE TEKNIKES PRIVATE LIMITED
Price: 200000 -
Availability: InStock

Price 200000 - 30000000 INR/ Unit

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MOQ : 1 Unit

Batch Furnace Specification

Rating
Energy Efficient

Feature
High Thermal Efficiency, Superior Insulation, Uniform Temperature Distribution

Glass Size
Upto 2 meters

Condition
New

Type
Batch Furnace

Usage
Industrial Heat Treatment

Power
15 kW - 200 kW

Voltage
380-440 V, 3 Phase

Size
Customizable as per requirement

Dimensions
Depends on Model (Contact for Details)

Weight
Varies by size (Approx. 1200 kg - 8000 kg)

Application
Glass Melting and Annealing

Fuel Type
Electric / Gas / Oil

Capacity
100 kg to 5 Ton per Batch

Door Type
Front Loading / Top Loading

Safety Feature
Over-temperature Protection & Emergency Shutdown

Ambient Temperature
5°C to 50°C

Cooling System
Forced Air Cooling (Optional)

Furnace Lining
Refractory Bricks / Ceramic Blocks

Maximum Temperature
Up to 1700°C

Insulation Material
High-Density Ceramic Fibre

Heating Element
Kanthal / Super Kanthal / Silicon Carbide

Operation Mode
Manual / Semi-Automatic / Automatic

Installation
Onsite Installation & Training Provided

Control Panel
Integrated with PLC (Programmable Logic Controller)

Temperature Control
Digital PID Controller

Display
LED Digital Display Panel

Chamber Material
Stainless Steel Reinforced

Batch Furnace Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
15 Units Per Month

Delivery Time
15 Days

About Batch Furnace

Batch Furnace is largely used for hardening of various steel components. Featured with easy installation, negligible maintenance and user friendly operation, it is recognized in both domestic and international market. It is manufactured from superior quality raw material with the aid of state of the art technology. We offer our range of Batch Furnace at affordable prices to our customers.

Technical Details:

Machine Type	Welding Machine
Calibration Interval	3 Months
Calibrated For	End User
Location	Maharashtra
Power Source	Electric
Service Mode	Offline

Advanced Temperature Control

The batch furnace utilizes a digital PID controller coupled with an LED digital display panel, ensuring precise regulation of temperature up to 1700C. Integrated safety features such as over-temperature protection and emergency shutdown safeguard both the process and equipment. This advanced control system supports consistent and reliable operation across manual, semi-automatic, and automatic modes.

Superior Insulation & Uniform Heating

Constructed with high-density ceramic fibre insulation and reinforced with refractory bricks or ceramic blocks, the furnace maintains superior heat retention, thereby minimizing energy loss. This structure guarantees uniform temperature distribution throughout the chamber, crucial for processes like glass melting and annealing, resulting in high-quality and consistent output every batch.

Custom Solutions & Comprehensive Support

Available in a range of capacities-up to 5 tons per batch and adaptable for glass sizes up to two meters-the furnace's dimensions and features are fully customizable. Onsite installation and training are included, ensuring proper setup and operation tailored to your specifications. Supported by an integrated PLC, users benefit from streamlined process management and robust energy efficiency.

FAQ's of Batch Furnace:

Q: How does the furnace achieve uniform temperature distribution during operation?

A: The batch furnace utilizes high-density ceramic fibre insulation and reinforced refractory brick or ceramic block lining, ensuring minimized energy loss and even heat retention. Coupled with digital PID temperature control and precision heating elements, this configuration maintains consistent temperature across the chamber, critical for processes like glass melting and annealing.

Q: What are the main benefits of using high-density ceramic fibre insulation?

A: High-density ceramic fibre insulation provides excellent thermal efficiency, helping to retain heat and reduce energy consumption. It also supports rapid temperature stabilization, enhances safety through superior insulation properties, and contributes to uniform heating-resulting in high-quality batch processing.

Q: When is onsite installation and training provided for this furnace?

A: Onsite installation and comprehensive operator training are provided at the time of delivery and setup, ensuring users understand both functional operation and safety protocols. This service enables clients to quickly commence efficient and safe production cycles.

Q: Where is this batch furnace best utilized?

A: This furnace is ideal for industrial heat treatment applications, including glass melting and annealing. It suits manufacturers, suppliers, and service providers in sectors demanding precise thermal processing, particularly across India where glass production and other high-temperature batch processing are common.

Q: What options are available for heating elements and fuel types?

A: Depending on your process requirements, the furnace can be equipped with Kanthal, Super Kanthal, or Silicon Carbide heating elements. It supports electric, gas, or oil as fuel sources, providing flexibility for various industrial applications.

Q: How does the control panel enhance the furnace operation process?

A: The integrated control panel, equipped with a PLC (Programmable Logic Controller), allows users to manage manual, semi-automatic, or automatic operation modes. This system simplifies process adjustments, enhances operational safety, and improves efficiency by delivering precise process control and monitoring.

Q: What capacity ranges and glass sizes can the furnace accommodate?

A: The batch furnace is customizable for capacities ranging from 100 kg up to 5 tons per batch, and is capable of handling glass sizes up to 2 meters. Dimensions and specifications are tailored based on client requirements; for detailed sizing information, direct contact with the manufacturer is advised.

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